Ruggedised Power Solutions
Conexa Tech Solutions offers an extensive range of products and solutions to meet a wide range of requirements across many applications. Our heavy duty switch-mode power supplies have been developed to cater for high performance, cost-effective power conversion requirements that meet the unique needs of ruggedised applications.
The toughest design challenges solved with
proven solutions
Our rugged power supply portfolio has been developed over many years to meet an extensive range of electrical requirements in the industrial and railway sectors. With hundreds of proven designs up to 30kW and manufacturing expertise that continues to evolve we are best positioned to keep design costs low even for complex, highly customised projects in harsh environment applications.
AC/DC Power Supplies & Battery Chargers
Designed & manufactured to meet any input/output requirements from a few Watts to over 10kW
- Universal AC-inputs, 115/230Vac inputs, 47 – 440Hz or custom
- PFC (Power Factor Corrected) input for EN61000-3-2 harmonics compliance
- Single or three-phase inputs
- DC Outputs: 12Vdc-250Vdc or custom
- Output power from a few Watts to 10kW+
- Single or multiple outputs
- N+1 redundancy and parallel operation
- EMI filtering to meet required standards
- Conformal coating or encapsulation options
- Wide operating temperature ranges
- IEC61373 shock and vibration standards
- EN62368-1 (previously EN60950-1) and corresponding UL and CSA electrical safety standards
DC/DC Converters
A broad range of designs with power ratings from a few Watts to over 10kW and any input/output configuration
• DC inputs: 12Vdc, 24Vdc, 36Vdc, 48Vdc, 72Vdc, 96Vdc, 110Vdc or custom
• High input voltages: up to 1200Vdc
• DC outputs: 3.3Vdc-250Vdc or custom
• Output power from a few Watts to 10kW+
• Single or multiple outputs
• N + 1 redundancy and parallel operation options
• EMI filtering to meet any requirements
• Conformal coating or encapsulation options
• Wide operating temperature ranges
• IEC61373 shock and vibration standards
• EN62368-1 (previously EN60950-1) and corresponding UL and CSA electrical safety standards
19” & 23” Rack Power Supply Systems
Heavy-duty power conversion systems, built with AC-DC, DC-DC and DC-AC plug-in (Eurocard) modules
- Almost any input/output electrical configuration
- N+1 redundant operation and hot-swap
- Multiple outputs
- Expandability – as power requirements increase, more modules can be added
- Breakers (AC, battery & load)
- Fused distribution panels
- Alarm circuits e.g. Form C module fail alarm
- Low battery disconnect, battery temperature compensation
- Meters: digital or analogue for volt and/or current
- LED indicators
- Front panel adjustment
DC/AC & AC/AC Sine Wave Inverters
Designed and built to meet AC-output requirements from 15VA to over 10kVA, for 50Hz, 60Hz or 400Hz applications
- Inputs: 24Vdc, 48Vdc, 72Vdc, 110Vdc, 250Vdc or custom
- Inputs: universal (95-264Vac), 115Vac, 230Vac or custom
- PFC available on certain AC-input designs
- Outputs: 115Vac or 230Vac (1-Phase) 208Vrms, 380Vrms or 400Vrms (3-Phase)
- Custom outputs available
- Frequency: 50Hz, 60Hz or 400Hz or custom
- Single or three-phase designs
- EMI filtering to meet any standard
- Wide operating temperature ranges available
- Full electronic protection
- Unit/module fail alarms (form C contacts)
- Remote shut down on certain units
- Adjustment for output voltage and frequency
IP66 & Encapsulated Solutions
For extreme environments that require rugged, waterproof, dust-proof, oil-, fire- and explosion proof power conversion solutions
- IP66-rated – ensures protection from the ingress of water, fog, dust, sand, oil, salt, insects and other environmental contaminants
- Die cast aluminium packages – robust and durable
- I/O connectors: sealed cable glands or custom
- Cooling by conduction and natural convection
- Application-specific vents for pressure equalization – ensure that pressure inside the enclosures is equalized, strain on connectors is minimized and the environmental seal remains impermeable
- Internal boards are conformal coated for increased protection from condensation
- Ruggedising of internal boards for immunity to shock and vibration
- Full or partial encapsulation options with a thermally conductive MIL-grade silicon rubber compound for protection from high levels of shock & vibration, moisture & contaminants
Our Methodology
Reliability at the Heart of
your System
When applying power supplies to harsh environments we understand that a properly designed, rugged and reliable power supply is a must at the heart of the system. This forms the key development criteria, which coupled with stringent standards and processes provides:
• High quality and robust designs with large design headroom both electronically and mechanically
• Optimal thermal performance ensuring that all heat generating components are properly cooled
• Full electronic protection systems
• High efficiency Rugged EN50155 compliant power converters, power supplies and sinewave inverters for train-borne and track-side rail and transit applications
• Proven reliability established over many years
• Extensive and rigorous testing of all power supplies within the production process with 100% ‘burn-in’ before shipment
A comprehensive product range
Our rugged power conversion product range includes a wide range of completed and reference designs for quick and cost effective delivery of common requirements, modified designs or complete customisation. Catering to a wide range of options including, but not limited to:
• EMI filtering to any standard
• Wide operating temperature ranges
• Output fail alarms
• Redundancy
• Indicators
• Enable/inhibit and other controls
